Converting a diesel generator to a natural gas and hybrid fuel generator involves several steps that ensure the generator can safely and efficiently use both diesel and natural gas. Here's a basic outline of the conversion process:

1. Install a Dual Fuel Kit: The first step is to install a dual fuel kit specifically designed for diesel generators. This kit enables the generator to operate on both diesel and natural gas, either separately or in combination. The kit includes components like a gas mixer, control panel, and safety valves.
2. Modify the Air Intake System: The air intake system of the generator needs to be modified to allow the mixing of natural gas with air before it enters the engine. This is done by installing a gas mixer, which ensures the correct air-fuel ratio.
3. Install the Gas Train: The gas train is a series of components that regulate the flow of natural gas to the generator. This includes pressure regulators, shut-off valves, and other safety devices to control the gas supply.
4. Calibrate the Control System: The control system of the generator needs to be calibrated to manage the dual fuel operation. This involves setting up the system to switch between diesel and natural gas or to use them simultaneously depending on the load and fuel availability.
5. Testing and Tuning: After the installation, the generator needs to be tested under various load conditions to ensure that it operates smoothly with both fuels. Fine-tuning may be necessary to optimize performance.

For a reliable conversion solution, consider the dual fuel kit for DG set offered by CNG Power. This kit is designed to seamlessly integrate with your existing diesel generator, allowing it to operate on natural gas, diesel, or a combination of both, giving you flexibility and potential cost savings.